Services

Commitment and excellence down to the last drop

Mixing

Filling

Confection

Serialization

Logistics

Commitment and excellence down to the last drop

Liquida・emulsions・suspensions・jelles・salts・creams・paste・powder・suppositories

Consistent excellence in all production steps

Shower gel, shampoo, aqueous and alcoholic liquids, suspensions, etc.

Semi-solid/pasty emulsions and pastes

Powder and powder

Consistent excellence in all production steps

Shower gel, shampoo, aqueous and alcoholic liquids, suspensions, etc.・Semi-solid/pasty emulsions and pastes ・Powders and powder・Tank capacity・Water treatment

Quality management paves the way to excellence

Site master file

SOP system

CAPA system

Plant qualification

Process—Validation

Employee training & qualifications

Dispatch approval, market release

Product quality review

ICH-compliant long-term and crack stability tests

Quality management paves the way to excellence

Liquida・emulsions・suspensions・jelles・salts・creams・paste・powder・suppositories

Individual solutions for production and packaging needs

Wagener | Produktion

Your and our success is based on compliance with strict quality standards. As holder of the Pharma GMP certificate, Wagener & Co. guarantees you the security of receiving products that have passed the strictest quality controls and assurances. 
All production phases are continuously monitored and documented for you. In our laboratory environment, we also carry out a variety of analytical methods for you, such as chemical analysis, microbiology and much more.

Wagener | Entwicklung

Excellence comes from the courage to break new ground and think differently from what has been thought of so far. Wagener overcomes challenges with a balance of innovative spirit, experience and creativity. This enables us to implement outstanding product concepts that set new market standards for you as a customer.

Wagener | Büro

Strong brands need strong partners who work with them to pave the way to success. Wagener works with well-known and industry-leading companies across Europe. Confidentiality agreements are part of this professional collaboration and cover, among other things, product ideas, developments and research.

Wagener | Büro

At Wagener, we offer you 360° processing of your project. This includes the development, procurement, production, filling, packaging, analysis and distribution of your product.

Overview of benefits

Depending on the project, production is carried out in a 3-shift system (up to 21 shifts per week). In this way, the production plant can be fully utilized, so that rapid product processing of your project is guaranteed. In addition to speed, our production also impresses with up to 30 tons, which can be produced for you per shift.

shower gel, shampoo, aqueous and alcoholic liquids, suspensions, etc.

Mixers with a batch size of up to 10,000 liters.

  • 1 x 8.000 liter Becomix system
  • 1 x 10,000 liter Becomix system

Semi-solid/pasty emulsions and pastes

Becomix and Symex systems with a batch size of up to 6,000 liters

2 x 1,200 liters

1 x 2,000 liters

1 x 2,500 liters

1 x 6,000 liters

powder and powder

Diosna mixing plants with 100 liters and 600 liters mixing volumes.

tank capacity

The tank capacity is 160,000 liters.

water treatment

Water treatment complies with USP quality pharmacopoeia standards and is followed by full desalination plants and sterile filtration.

At Wagener, we can fill cosmetics, pharmaceuticals, and food and beverages in almost all formats and formats. Here you can find the most popular ones at a glance.

Bottle filling

The modular line technologies enable you to fill, close and decorate your product in a highly flexible way. This also includes two-phase products to meet the needs of your target group even more specifically and generate additional sales.

The filling technologies for bottles also allow you to crimp and crimp your desired format. Technical features:

  • 3 round fillers for 10-500 ml (up to 100 cycles/min)
  • 5 series fillers for 3-3,000 ml (up to 150 cycles/min)
  • 3 vacuum fillers up to 200 ml (up to 150 cycles/min)

Jar filling

Crucibles can be filled into cans, glass, plastic and metal packaging. On request, cover panels can be placed loosely or sealed. Depending on the product specification, hot filling or in-line cooling is an option to guarantee the full effectiveness of your products.

Filling technologies for crucibles:

  • 4 single fillers for 5-1,000 ml (up to 60 cycles/min)
  • 3 two-point filler for 30-500 ml (up to 100 cycles/min)

Tube filling

With Wagener, you can seal and assemble aluminum, laminate or plastic tubes.

We have the following tube filling technologies:

  • 4 setting fillers for 2-300 ml (up to 80 cycles/min)
  • 1 two-point filler for 2-300 ml (up to 150 cycles/min)

More

powder and powder filling

  • Screw and volume doser up to 1 kg filling weight

dispenser filling

  • 1 dispenser filler up to 250 ml (up to 50 cycles/min)
  • 2 liquid fillers for dispensers up to 250 ml (up to 60 cycles/min)

three-edge/four-edge seal bag

  • 2 machines for volumes of up to 100 ml or 200 g (up to 100 cycles/min)

suppositories

  • Sarong system with 14 filling points (up to 32 cycles/min), alternative use of plastic and aluminum foil
Wagener | Produktion

Anyone who chooses Wagener benefits from the high level of automation of filling and packaging systems. This results in cheaper conditions with the best process quality.

Decoration

From bottles, jars and cans: WAGENER & Co. provides your products with labels or sleeves to give them an attractive and brand-appropriate appearance.

Packaging in individual folding boxes

Whether with or without a leaflet, you will receive your products precisely and attractively packaged to guarantee an optimal presentation for further distribution.

Bundling and shrinking

To do this, WAGENER & Co. combines several product units for you and shrinks them in order to prepare them safely and primarily to save space for transport.

Packing in trays and shipping boxes

Your products are carefully packaged in trays and shipping boxes to ensure safe transportation and smooth logistics.

Assembling displays

On request, we can also equip sales displays so that your products are optimally presented in retail and customers are stimulated to buy.

The serialization required by the EU aims to prevent counterfeit medicines.

Requirements & background of the EU Falsified Medicines Directive (FMD)

Since February 9, 2019, and thus three years after the publication of the EU-wide legal act 2011/62, prescription medicines may only be brought onto the market if they meet the requirements of the European Directive against counterfeit medicines. All affected medicinal products that are put into circulation from this deadline must have a so-called unique identifier (2D data matrix code including serial number) in conjunction with individual production data (product identification GTIN/NTIN/PPN, expiration date and batch number) on the folding box. This unmistakable label makes every package clearly identifiable and traceable across Europe. In addition, the individual packaging is tamper-proof and sealed with Tamper Evident labels as an initial opening protection. Before handing them over to customers, pharmacies are required to check the new safety features electronically so that only original medicinal products approved for sale by the manufacturer are issued by a pharmacy to a customer. The primary goal is therefore to improve patient protection by preventing counterfeits from entering the legal supply chain of medicines. Similar and sometimes even more extensive regulations apply in many countries around the world or are being prepared there.

Compliance with Wagener requirements

Authentication in pharmacies requires the exchange of information across the entire supply chain (distributor, customer, pharmaceutical contract manufacturer, pharmacy). These requirements can therefore only be met through the combination of intelligent track and trace production machines, powerful IT and high-quality processes.

To this end, we at Wagener expanded the modular line design to include Traceable Quality Systems several years ago. In concrete terms, this means:

  • 1) Serialization: Create, apply, and verify unique identifiers on every retail package
  • 2) Tamper-Evident Labeling: Tamper-proof sealing of every commercial package
  • 3) Quality & completeness check: In the process, the labeling/print quality control, the attendance and absence control of the labels and the completeness check through weight recording take place

Additional investments in central software solutions guarantee the exchange of information across the entire supply chain. On request, we generate unique serial numbers, manage them and report them to your company or directly to the securPharm database.

A variety of standardized and advanced analysis methods take into account both the physical and chemical properties of your products at different levels. This ensures that you receive hygienically flawless products, regardless of the order quantity.

The following services are available in the WAGENER & Co. laboratories:

  • spectroscopic methods (UV/VIS, FT-IR, NIR)
  • chromatographic methods (HPLC, GC, DC)
  • volumetric methods
  • wet-chemical processes
  • rheological processes
  • In-process control
  • Hygiene monitoring and microbiological purity tests of raw materials, bulk and finished goods are carried out in our own microbiological laboratory

Authorization & certificates

  • Pharmaceutical Act Manufacturing Authorisation (AMG)
  • Pharma GMP (EU Pharma Guidelines)
  • Medical devices (ISO 13485)
  • Cosmetic GMP (ISO 22716)
  • IFS HPC certification
  • COSMOS certification

Based on a modern, computer-managed booking system, our warehouses guarantee you the highest standards in terms of process quality, efficiency and documentation. With over 10,000 pallet spaces and a tank capacity of 160,000 liters, the Wagener premises offer the option of extensive warehousing to meet your needs in a timely manner. Continuous temperature monitoring continuously ensures optimal storage conditions for your products.

settlement

Our service includes assistance with collection and shipping as well as full processing from our warehouse to your specified destination.

Incoming goods inspection

One process step during delivery is incoming goods inspection by WAGER laboratory personnel in accordance with the specifications. This gives you the certainty of having above-average product quality — from start to finish.

Wagener | Lagerhalle, Staplerfahrer

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quality management

The Wagener claim

Wagener & Co. consistently meets European, national and customer-specific requirements — across all process steps. This is guaranteed by over 20 employees from the quality department, who are divided into state-of-the-art laboratory environments (chemical laboratory and microbiological laboratory).

The safety of your products is guaranteed by regular government inspections, authorizations, certificates and independent audits, which Wagener undergoes. As you can see, development and optimization are an omnipresent topic internally that drives us.

quality management system

  • Site - Master - File
  • SOP system
  • CAPA system
  • Change - Control — System
  • Deviation management
  • Complaints management
  • Self-inspections
  • customer audits
  • Government inspections
  • Facilities — Qualification
  • Process — Validation
  • employee training
  • Staff qualifications

popular range of services:

Dispatch approval and market release

Product quality review

ICH-compliant long-term and burst stability tests from concept development to storage and testing to reporting

Wagener | Produktion

Authori­zations and certificates

Authorizations and certificates confirm Wagener quality and give you additional security when deciding to work with us.

Progress starts here

Ready to make progress? The future of your company has many opportunities — time to seize them. Realize your vision now by talking to Wagener & Co.

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